Extending Tyre Life and Delivering $4.6M in Savings Through Large-Scale Repair Program

Extending Tyre Life and Delivering $4.6M in Savings Through Large-Scale Repair Program

Key Outcomes

  • $4.6M in cost savings delivered
  • 1,524 hours average tyre life extension
  • 380 tyres repaired and managed over 3 years

The Challenge

A large-scale operation required a structured, long-term approach to tyre repairs to reduce replacement frequency and improve cost efficiency.

Our Solution

Tyre Doctor implemented a managed repair program covering inspection, scheduling, repair execution, and lifecycle optimisation across multiple tyre classes.

Results

  • 380 tyres successfully repaired
  • 1,524 hours average life extension per tyre
  • 97 rescued tyres remain in active service
  • $4.6M in total savings delivered
  • Improved cost per operating hour efficiency

Conclusion

The program demonstrated consistent long-term value from structured tyre repair and lifecycle management across a large mining fleet.

Sector

Mining

Service

Tyre Repairs

Location

Hunter Valley, NSW

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